Package Include
Perkins 1204E-E44TA, 1204E-E44TTA, 1206E-E66TA Industrial Engines Troubleshooting Manual

Language
English

File Format
PDF

Total Number of pages
308

Publication Number
KENR9116-01 (May 2011)

Compatible
Windows system / Mac system / Android / IOS

Additional Requirement
User needs to Install PDF Reader Software

Shipping Policy
Download link by high speed web server Total Download size 4 mb

Overview
With This Original Factory Service Repair Manual The Technician can Find and Solve any problems encountered in the operation of your Perkins Engine

Perkins 1204E-E44TA Industrial Engine
Perkins 1204E-E44TTA Industrial Engine
Perkins 1206E-E66TA Industrial Engine

This Troubleshooting Manual very clear and it is 100% printable version , contains with high quality images, Diagrams and instructions

The Factory was highly recommended use this manual for Technicians, before operate or repair your Perkins Engine

The Perkins 1204E-E44TA, 1204E-E44TTA, and 1206E-E66TA Industrial Engines Troubleshooting Manual is an essential resource for professionals seeking to optimize engine performance and efficiency. This comprehensive guide offers detailed troubleshooting techniques, diagnostic tips, and maintenance procedures tailored specifically for these high-performance engines. With clear illustrations and step-by-step instructions, users can quickly identify and resolve issues, ensuring minimal downtime and enhanced productivity. Invest in this manual to empower your team with the knowledge needed to keep your Perkins engines running smoothly and reliably

Contents of this PDF Service Manual

Troubleshooting Sections

Electronic Troubleshooting
Welding Precaution
System Overview
Glossary
Electronic Service Tools
Indicator Lamps
Replacing the ECM
Self-Diagnostics
Sensors and Electrical Connectors
Engine Wiring Information
ECM Harness Connector Terminals

Programming Parameters
Test ECM Mode
Factory Passwords
Flash Programming
Injector Code – Calibrate
Mode Switch Setup
Throttle Setup
Multiposition Switch Setup

Customer Specified Parameters
Customer Specified Parameters Table
Customer Specified Parameters Worksheet
System Configuration Parameters

System Configuration Parameters
Symptom Troubleshooting
Acceleration Is Poor or Throttle Response Is
Poor
Alternator Is Noisy
Alternator Problem
Battery Problem
Coolant Contains Oil
Coolant Level Is Low
Coolant Temperature Is High
Crankcase Breather Ejects Oil
Crankcase Fumes Disposal Tube Has Oil
Draining
Cylinder Is Noisy
Diesel Particulate Filter Collects Excessive Soot
74 Diesel Particulate Filter Temperature Is Low
ECM Does Not Communicate with Other
Modules
ECM Will Not Accept Factory Passwords . ………… 76
Electronic Service Tool Does Not Communicate .. 77 Engine Cranks but Does Not Start
Engine Does Not Crank
Engine Has Early Wear
Engine Has Mechanical Noise (Knock)
Engine Misfires, Runs Rough or Is Unstable
Engine Overspeeds
Engine Shutdown Occurs Intermittently
Engine Speed Does Not Change
Engine Stalls at Low RPM
Engine Top Speed Is Not Obtained
Engine Vibration Is Excessive
Exhaust Has Excessive Black Smoke
Exhaust Has Excessive White Smoke
Fuel Consumption Is Excessive
Fuel Contains Water
Fuel Rail Pressure Problem
Fuel Temperature Is High
Inlet Air Is Restricted
Inlet Air Temperature Is High
Intake Manifold Air Pressure Is High
Intake Manifold Air Pressure Is Low
Intake Manifold Air Temperature Is High
NRS Exhaust Gas Temperature Is High
NRS Mass Flow Rate Problem
Oil Consumption Is Excessive
Oil Contains Coolant
Oil Contains Fuel
Oil Pressure Is Low
Power Is Intermittently Low or Power Cutout Is Intermittent
Valve Lash Is Excessive

Troubleshooting with a Diagnostic Code
Diagnostic Trouble Codes
Diagnostic Code Cross Reference
No Diagnostic Codes Detected

Troubleshooting with an Event Code
Event Codes

Diagnostic Functional Tests
5 Volt Sensor Supply Circuit – Test
Analog Throttle Position Sensor Circuit – Test …. 163 CAN Data Link Circuit – Test
Data Link Circuit – Test
Diesel Particulate Filter Identification Signal -Test
Digital Throttle Position Sensor Circuit – Test
ECM Memory – Test
Electrical Connectors – Inspect
Engine Pressure Sensor Open or Short Circuit -Test
Engine Speed/Timing Sensor Circuit – Test
Engine Temperature Sensor Open or Short Circuit -Test
Engine Temperature Sensor Open or Short Circuit -Test
Ether Starting Aid – Test
Fuel Pump Relay Circuit – Test
Glow Plug Starting Aid – Test
Idle Validation Switch Circuit – Test
Ignition Keyswitch Circuit and Battery Supply Circuit –
Test
Indicator Lamp Circuit – Test
Injector Data Incorrect – Test
Injector Solenoid Circuit – Test
Mode Selection Circuit – Test
Motorized Valve – Test
PTO Switch Circuit – Test
Sensor Calibration Required – Test
Solenoid Valve – Test
Soot Sensor – Test
Throttle Switch Circuit – Test
Valve Position Sensor – Test
Water In Fuel Sensor – Test