CLARK TMX 12-25 & EPX 16-20S Forklift Service Manual

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CLARK TMX 12-25 & EPX 16-20S Service Manual covering electric forklift service, maintenance, troubleshooting, adjustment, inspection, and repair procedures. This comprehensive workshop manual is designed for technicians and service professionals working on CLARK TMX and EPX forklift models.

Includes detailed service information for electrical systems, motors, controllers, drive axle, brakes, steering, hydraulics, tilt cylinders, uprights, battery systems, periodic maintenance, and planned maintenance procedures.

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Format: PDF | Pages: 439 | File Size: 30 MB | Language: English | Instant Download
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Product images are for illustration purposes only and may differ from the actual machine covered by the manual

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Description

CLARK TMX 12-25 & EPX 16-20S Service Manual

This CLARK TMX 12-25 & EPX 16-20S Service Manual is a comprehensive workshop reference for servicing and maintaining CLARK electric forklifts. The manual identifies the TMX 12-25 and EPX 16-20S models and covers trucks with rated capacities from approximately 1250 to 2270 kg.

The sample manual is identified as Part No. 8037870, Book No. SM 715, Revision 3.4, dated April 2021. It provides structured service information intended to help technicians locate maintenance procedures, inspection requirements, adjustment information, troubleshooting guidance, and component service procedures.

Manual Specifications

Manual TypeService / Workshop Repair Manual
ManufacturerCLARK Material Handling
ModelsTMX 12-25 / EPX 16-20S
EquipmentElectric Forklift Trucks
Rated Capacity1250–2270 kg
Part Number8037870
Book NumberSM 715
RevisionRev. 3.4
Manual DateApril 2021
Total Pages439 Pages
Digital File Size30 MB
FormatPDF Digital Manual

Comprehensive Service & Maintenance Coverage

The manual is organized into service groups covering the major systems of the forklift. The contents include Safe Maintenance, Periodic Service, Battery, Wiring and Instruments, Electric Motors, Contactors, Motor Controls, Drive Axle, Wheels and Tires, Brake System, Steering System, Hydraulic Systems, Tilt Cylinders, Uprights, Counterweight and Chassis, and Specifications.

Electrical & Motor Systems

Technicians can find information covering battery service, electrical circuit schematics, wiring and cables, switches and sensors, instrument panels, drive motors, pump motors, contactors, controller programming, controller troubleshooting, and factory control settings.

Drive, Brake & Steering Systems

The service information also covers drive axle specifications and service, fluid checks and changes, troubleshooting, removal and installation, and overhaul procedures. Brake sections include fluid servicing, pedal and master-cylinder procedures, caliper service, parking-brake adjustment, and brake overhaul. Steering coverage includes troubleshooting, steering column components, relief-pressure adjustment, steering gear overhaul, steer axle service, and steering cylinder procedures for the applicable TMX and EPX configurations.

Hydraulic & Upright Service

Hydraulic system sections provide specifications, fluid and filter information, troubleshooting, pressure checks and adjustments, system removal and overhaul, and hydraulic control-valve service. Tilt-cylinder and upright sections include inspection, adjustment, removal, installation, overhaul, chain inspection and adjustment, fork and carriage procedures, and upright service.

Periodic & Planned Maintenance

The manual contains detailed periodic maintenance information. The service charts shown in the sample provide maintenance intervals including 8–10 hours or daily, 450–500 hours or 6 months, 900–1000 hours or 12 months, and 2000 hours or 1 year, depending on the task and operating conditions.

The planned maintenance section includes inspection procedures covering the truck location and parking, external inspection, decals, fittings and fasteners, overhead guard and chassis, safety devices, leaks, carriage and upright, forks, wheels and tires, operational checks, steering, hydraulics, brakes, battery, lubrication, adjustments, critical fastener torque checks, testing, and PM reporting.

Useful Workshop Reference

Clear section organization and maintenance charts make this manual useful as a workshop reference when diagnosing faults, performing scheduled maintenance, carrying out component repairs, or checking service procedures on compatible CLARK TMX and EPX electric forklifts.

Important: Always verify the forklift model, serial number, configuration, and applicable specifications before carrying out service or repair work.

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