Caterpillar TH255 Complete Workshop Manual Collection

Caterpillar TH255 Complete Workshop Manual Collection PDF Download

This Caterpillar TH255 Complete Workshop Manual Collection provides factory-issued service information for TH255 telehandlers with serial numbers TBS00100 & After. This premium digital package combines four original Caterpillar manuals into one convenient PDF collection covering complete machine servicing, parts identification, axle overhaul procedures, and hydrostatic transmission pump repairs.

Whether you are performing scheduled maintenance, diagnosing hydraulic problems, rebuilding drivetrain components, repairing electrical systems, or identifying replacement parts, this collection delivers the same technical information used by dealer technicians.

Included Manuals

Service Manual – 31200364
Revised: February 8, 2012
Applicable Machines: TH255 S/N TBS00100 & After

Parts Manual – 31200363
Revised: February 25, 2013
Applicable Machines: TH255 S/N TBS00100 & After

Axle Disassembly & Assembly Manual – 31200451
Original: August 29, 2008
Applicable Machines: TH255 S/N TBS00100 & After

Hydrostatic Transmission Pump Disassembly & Assembly Manual – 31200456
Revised: October 15, 2010
Applicable Machines: TH255 S/N TBS00100 & After

Service Manual Covers

• Safety Practices
• General Information and Specifications
• Replacement Parts and Warranty Information
• Torque Specifications
• Fluids, Lubricants and Capacities
• Maintenance and Lubrication Schedules
• Boom System Service and Troubleshooting
• Boom Wear Pads and Quick Coupler Assembly
• Forks and Emergency Boom Lowering Procedures
• Cab and Covers
• Cab Removal and Installation
• Axles, Drive Shafts, Wheels and Tires
• Steering Angle Adjustment
• Brake System Service
• Towing Procedures
• Transmission Service and Filter Replacement
• Engine Specifications and Maintenance
• Cooling, Fuel and Exhaust Systems
• Hydraulic Pressure Diagnosis
• Hydraulic Schematics
• Hydraulic Pumps, Motors and Control Valves
• Hydraulic Cylinders
• Electrical Schematics and Circuit Breakdowns
• Fuses and Relays
• Engine Starting and Charging Circuits
• Load Stability System Diagnostics

Parts Manual Covers

• Frame & Attaching Parts
• Boom Assemblies and Components
• Attachments and Carriages
• Engine & Attaching Parts
• Drive Train Components
• Cab Components
• Control Assemblies
• Hydraulic Circuits
• Hydraulic Components
• Electrical Components and Harnesses
• Decals
• Maintenance Parts Lists
• Part Number Index
• OEM Exploded Parts Diagrams

Axle Manual Covers

• General Information and Specifications
• Reduction Gear Disassembly and Assembly
• Brake Assembly and Disassembly
• Planetary Reduction Servicing
• Differential Overhaul Procedures
• Bevel Pinion Service
• Differential Ring and Pinion Adjustments
• Steering Cylinder Repairs
• Swinging Support Service
• Special Tools Information

Hydrostatic Transmission Pump Manual Covers

• Pump Product Description
• Replacing External Assembly Groups
• Shaft Seal Replacement
• Seal Replacement Procedures
• Auxiliary Pump Replacement
• Control Device Replacement
• Pump Setting Inspection and Adjustments

Features

• Factory Caterpillar workshop manuals
• Instant PDF download
• Searchable digital files
• Printable pages
• Detailed illustrations and diagrams
• Step-by-step repair procedures
• Ideal for workshop and field service use