Description
Allison B500 Transmission Service Repair Manual PDF
This factory service manual is the official workshop reference for servicing, maintaining, troubleshooting, and rebuilding Allison B500 and related HD 4000 Series automatic transmissions. Designed for professional technicians, this manual contains detailed repair procedures, exploded component illustrations, torque specifications, inspection guidelines, and overhaul instructions.
The manual begins with transmission identification, safety information, diagnostic procedures, preventive maintenance schedules, fluid recommendations, and electronic control system information before progressing into complete transmission overhaul procedures.
Step-by-step instructions cover complete transmission removal, disassembly, inspection, cleaning, rebuilding of major assemblies, planetary gear sets, clutch assemblies, oil pump, torque converter, valve body, retarder assemblies, rear cover, and final transmission reassembly. Detailed wear limits, spring specifications, hydraulic schematics, and exploded foldout illustrations help ensure accurate repairs.
| Manual Type | Factory Service Repair Manual |
|---|---|
| Manufacturer | Allison Transmission |
| Models Covered | B500, B500P, B500R, B500PR, HD4060, HD4560, HD4070 Series |
| Document Format | |
| Language | English |
| Total Pages | 158 Pages |
| Download Size | 10 MB |
| Compatibility | Windows, macOS, Linux, Android & iOS |
| Searchable | Yes |
| Printable | Yes |
| Delivery | Instant Digital Download, Life Time Access |
Manual Covers
- General transmission information
- Model identification and specifications
- Electronic control diagnostics
- Diagnostic trouble code procedures
- Preventive maintenance
- Fluid specifications and filter replacement
- Transmission stall testing
- Pressure testing procedures
- Leak diagnosis and repair
- Complete transmission removal
- Disassembly procedures
- Inspection and cleaning
- Component wear limits
- Torque converter overhaul
- Charging oil pump rebuild
- Rotating clutch rebuild
- Main housing overhaul
- Planetary gear assembly service
- Retarder module overhaul
- Rear cover rebuild
- Control valve module overhaul
- Complete transmission reassembly
- Torque specifications
- Spring specifications
- Hydraulic schematics
- Exploded component illustrations
Applicable Models
- Allison B500
- B500P
- B500R
- B500PR
- HD4060
- HD4060P
- HD4060R
- HD4060PR
- HD4560
- HD4560P
- HD4560R
- HD4560PR
- HD4070
- HD4070P
- HD4070R
- HD4070PR
This manual is an essential reference for heavy-duty truck workshops, bus fleet maintenance facilities, and transmission rebuilding professionals servicing Allison HD4000 and B500 Series automatic transmissions.
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