Description
Roadranger Fuller Automated Transmissions Troubleshooting Guide
The Roadranger Fuller Automated Transmissions Troubleshooting Guide TRTS0062 is a comprehensive diagnostic reference designed to help technicians identify and isolate problems in Fuller® automated transmission systems. The guide provides structured troubleshooting procedures, diagnostic flowcharts, fault-code information, component testing, and symptom-based diagnostic procedures.
The manual covers multiple Fuller automated transmission configurations, including 6-speed, 7-speed, 10-speed, 18-speed, 6-speed ASW, and 10-speed DM applications. This makes it a useful reference for technicians working on a range of Roadranger/Fuller automated transmission systems.
Manual Specifications
| Product Name | Roadranger Fuller Automated Transmissions Troubleshooting Guide |
|---|---|
| Manual Type | Troubleshooting Guide |
| Document Number | TRTS0062 |
| Publication Date | November 2006 |
| Brand | Roadranger / Fuller / Eaton |
| Application | Fuller Automated Transmissions |
| Transmission Coverage | 6-Speed, 6-Speed ASW, 7-Speed, 10-Speed, 10-Speed DM, 18-Speed |
| Format | |
| Total Pages | 312 |
| File Size | 20 MB |
| Language | English |
| Delivery | Digital PDF Download |
Comprehensive Fault Code Diagnostics
The guide contains detailed fault-code isolation procedures for numerous transmission and system faults. Coverage includes shift control, transmission controller, clutch systems, J-1939 data links, range and splitter systems, sensors, motors, valves, battery voltage, logic power, shift lever faults, and communication problems.
Fault-code procedures include diagnostic information such as PID, SID, FMI, fault descriptions, code type, driving techniques, and dedicated test procedures. The fault-code retrieval and clearing section also explains how to retrieve active and inactive codes using the transmission’s self-diagnostic system.
Step-by-Step Troubleshooting Procedures
The troubleshooting procedures are organized to help technicians systematically locate faults rather than replacing components unnecessarily. The guide includes electrical system pretests, power-up sequence testing, air-system testing, component fault isolation, and symptom-driven diagnostic procedures.
Diagnostic coverage includes problems such as an AutoShift transmission failing to engage a gear, UltraShift DM and ASW engagement problems, unsatisfactory range or splitter shifts, J-1587 communication faults, transmission air leaks, shift lever lighting problems, and clutch engagement complaints.
Electrical, Air and Transmission Diagnostics
The manual provides procedures for checking battery voltage, starter and battery connections, electrical circuits, transmission controllers, shift controls, sensors, solenoids, motors, valves, and communication circuits. The electrical system pretest, for example, provides procedures for checking battery voltage and performing battery load tests before proceeding with fault isolation.
Useful Wiring Diagrams and Technical References
The appendix contains valuable technical reference material, including connector pin descriptions and wiring diagrams for several AutoShift and UltraShift configurations. It also includes information relating to proper clutch operation, the Eaton test adapter kit, and a troubleshooting worksheet.
What’s Included
- General transmission troubleshooting information
- Suggested diagnostic tools
- Transmission model information
- Diagnostic procedure flowcharts
- Fault-code retrieval and clearing procedures
- Fault-code isolation procedures
- Electrical system pretests
- Power-up sequence testing
- Air-system pretests
- Component diagnostic procedures
- Symptom-driven troubleshooting procedures
- Connector pin descriptions
- AutoShift and UltraShift wiring diagrams
- Proper clutch operation information
- Troubleshooting worksheet
Fault Code Coverage
The sample contents show diagnostic procedures for fault codes including 11, 12, 14, 16, 17, 26, 27, 28, 31, 32, 33, 35, 41, 42, 43, 44, 46, 51, 52, 56, 57, 58, 61, 63, 65, 71, 72, 73, 74, 83, 91, 92 and 93. These cover a broad range of electrical, mechanical, electronic, communication, clutch, range, splitter, sensor and transmission-control faults.
Who Can Use This Manual?
- Heavy-duty truck technicians
- Transmission repair specialists
- Fleet maintenance departments
- Diesel mechanics
- Commercial vehicle repair shops
- Roadranger/Fulller transmission technicians
- Automated transmission diagnostic specialists
Digital PDF format makes the manual convenient to store on a computer, tablet or other compatible device for workshop reference.
Manual identification: TRTS0062 – Fuller® Automated Transmissions Troubleshooting Guide, November 2006.
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