Package Include
ZF 5hp19fla Transmission Service Repair Manual

Language
English

Format
PDF

Total Number of pages
246

Publication Number
Versione 00/08/2001

Compatible
All windows and mac systems

Additional Requirement
User needs to Install PDF Reader Software

Shipping Policy
Download link by high speed web server Total Download size 26 mb

Overview
With This Original Factory Service Repair Manual The Technician can Find and Solve any problems encountered in the operation of your ZF Transmission Models of :

ZF 5 hp-19 FLA

The Factory was highly recommended use this manual for Technicians before you touch your ZF Transmission
This manual contains original instructions, verified by the manufacturer (or their authorized representative)
This Original factory pdf manual and pdf service Manual very clear and it is 100% printable version, contains with high quality images and circuit diagrams

This manual covers the procedure for repairing the complete transmission.

The ZF 5hp19fla Transmission Service Repair Manual is an essential resource for automotive enthusiasts and professionals alike, providing comprehensive guidance for servicing and repairing the ZF 5hp19fla transmission. This manual features detailed diagrams, step-by-step instructions, and troubleshooting tips, ensuring you have all the information needed to maintain optimal performance and extend the lifespan of your transmission. Invest in this manual to enhance your repair skills and save on costly professional services

Contents of this PDF Manual

General
Illustration of transmission
Power flow diagram
Specifications
Screw specifications
Differential cover
Intermediate plate-pump-cylinder C
Yield limit tightening, differential

Adjusting work
Measuring the disc sets (procedure)
Clearances (snap ring)
Clearance, clutch F (snap ring)
Clearance, brake D (snap ring)
Clearance, brake G (snap ring)
Clearance, clutch E (snap ring)
Clearance, clutch A (snap ring)
Clearance, clutch B (snap ring)
Clearance, brake C (snap ring)

Preload, differential
Bevel gear drive
Position of pinion
Backlash / crown wheel position

Switch detent spring
Endplay, output (washer)
Installation space, output
Pinion projection

Output gear bearing adjustment
Preparation for bearing adjustment (shim washers)
Projection, pinion bearing 1.4/31
Projection, helical/intermediate gear bearing
Installation space, pinion
Installation space, intermediate gear
Installation space, helical gear
Determining shim thickness, pinion, helical and
intermediate gears

Play at input (washer)
Tightening torques
Checking transmission (on test rig/in vehicle)
Special tools
Oil flow chart (Position N according to DIN)

Removal
Removing converter, front axle output, valve body and position switch
Removing converter
Removing front axle output
Removing valve body
Removing position switch

Removing flange shaft, front-axle differential and parking lock
Removing flange shaft
Removing differential
Removing parking lock

Removing oil supply
Removing input with tower
Removing input
Dismantling tower

Removing pinion shaft
Dismantling

Removing bearing shells, bearings etc
Transmission housing
Bearing race
Front axle housing
Differential cover
Pinion shaft
Intermediate and helical gears and pinion
Intermediate gear
Helical gear
Pinion
Differential (visual check)
Flange shaft

Tower
Planetary gears
Clutch F
Brake D/G with 1st gear freewheel

Input
Clutch E
Clutch A
Clutch B
Oil supply with brake C
Brake C
Pump

Installation

Adjustments
Installing pinion shaft and differential
Differential
Pinion shaft
Installing pinion shaft in transmission housing
Installing differential in transmission housing
Installing pinion-shaft sealing ring, parking lock gear and
bearing race

Installing shift and parking lock mechanism

Adding parts to tower and installing
Planetary gear set III
Clutch F
Brake DG with 1st gear freewheel
Installing tower

Adding parts to front-axle output and installing

Installing planetary gear sets I and II

Input and installing
Clutch E
Clutch A
Clutch B
Installing input

Brake C oil supply and installing
Oil supply
Checking drag torque of pump (oiled)
Brake C
Installing oil supply and brake C

Flange shaft and installing

Installing valve body, oil filter and oil pan, position switch and converter
Installing valve body, oil filter and oil pan
Installing position switch and converter
Installing and checking position switch
Installing converter
Installing breather cover and protective transit caps