Package Include
Raymond Forklift RTW 3-Wheel, Sit-Down Counterbalanced Lift Truck Maintenance Manual

Language
English

Format
PDF

Total Number of pages
420

Publication Number
PDMM-0095-04 (September 2004)

Compatible
All windows and mac systems

Additional Requirement
User needs to Install PDF Reader Software

Shipping Policy
Download link by high speed web server Total Download size 11 mb

Overview
With This Original Factory Maintenance Manual The Technician can Find and Solve any problems encountered in the operation of your Raymond Forklift Models of :

Model and Serial Numbers

RTW30 [RTW30-01-01001 and Up]
RTW35 [RTW35-01-01001 and Up]
RTW40 [RTW40-01-01001 and Up]

This publication, PDMM-0095, applies to the Raymond RTW 3-Wheel, Sit-Down Counterbalanced Lift
Truck, Models RTW30, RTW35, and RTW40, S/N 01001 and Up, and to all subsequent releases of this
product until otherwise indicated in new editions or bulletins. Changes occur periodically to the
information in this publication.

The Factory was highly recommended use this manual for Technicians before you touch your Raymond Forklift
This manual contains original instructions, verified by the manufacturer (or their authorized representative)
This Original factory pdf manual and pdf service Manual very clear and it is 100% printable version, contains with high quality images and circuit diagrams

Ensure the longevity and optimal performance of your Raymond Forklift RTW 3-Wheel, Sit-Down Counterbalanced Lift Truck with our comprehensive Maintenance Manual. This essential guide provides detailed instructions and insights into routine maintenance, troubleshooting, and safety protocols, empowering operators to keep their equipment in peak condition. With clear diagrams and step-by-step procedures, this manual is an invaluable resource for maximizing efficiency and minimizing downtime, making it a must-have for any warehouse or industrial operation

Contents of this PDF Manual

How to Use This Manual
Map of the Manual
Design of the Manual
Page Revision Record
START Page

Safety
Definitions
General Safety
Battery Safety
Static Precautions
Jacking Safety
Tie-down for Transport
Welding Safety
Systems Overview
Introduction

System Overview
Traction Power Amplifier (PAT)
Pump Power Amplifier (PAI)
DC/DC Converter
Auxiliary Card (SCH)
Dashboard Assembly (Operator Display)
Steer System
Hour Meters
Lift Truck Specifications
Vehicle Specifications
Battery Specifications
Traction and Pump Power Amplifier Specifications
Features
Truck Protections
General Precautions
Dashboard (Operator Display)
General Control Layout

Scheduled Maintenance
Maintenance Guidelines
Operator’s Daily Checklist
Every 30 Days or 250 Deadman Hours (HD)
Every 180 Days or 1500 Deadman Hours (HD)
Special Tools
Scheduled Maintenance Points
Motor Maintenance
Motor Cleaning
Lubrication Points
Fluids
Lubrication Point Locator Photos
Circuit Checks
Key Switch Circuit
Accelerator Pedal/Pot. Return Spring Circuit
“Deadman” Device Warning LED Control

Troubleshooting
How to Use This Chapter
Electrical Troubleshooting Guidelines
Shorts to Frame Test
Hydraulic Troubleshooting Guidelines
Symptom Tables: Hydraulic Functions
Travel OK, No Hydraulic Functions
Travel OK, Steering OK, No Other Hydraulic Functions
Travel OK, No Steering, All Other Hydraulic Functions OK
Travel OK, Steering OK, Individual Hydraulic Function Not Working
Normal Lift, Normal Tilt When Tilt Only Requested, No Tilt When Lift and Tilt
Requested Simultaneously
Slow Lift, Normal Lower, All Other Hydraulic Functions OK
Slow Lower
Symptom Tables: Travel Functions
Slow or Sluggish Acceleration, Attains Normal Travel Speed, Normal Lift . . . 5-15 Slow Travel, Acceleration Normal, Lift Normal
Drive Motor Overheating
Dead Truck, No Display
Dead Truck, Display Working

Codes
Drive and Lifting Diagnostics
Traction Power Amplifier
Pump Power Amplifier

Component Procedures
List of Component Procedures
Component Locator Photos
Covers and Finish
Steering and Controls
Drive and Brake
Drive Unit Safety Guidelines
Electrical Components
Hydraulic Components
Mast, Chain, Hose and Cable
Options

Theory of Operation
Navigation Instructions for the Theory of Operation Matrix
Theory Matrix
Electrical and Hydraulic Distribution
System Architecture
Connecting the Battery
Turning the Key Switch ON
SelfTest
Travel: Standard Configuration (Directional Lever)
Travel: Optional Configuration (Directional Pedals)
Brake System
Service Brake
Parking Brake
Regenerative Braking
Plugging
Hydraulic Steering
Lift/Lower
Lift
Lower
Auxiliary Functions
Tilt
Sideshift
4th Auxiliary
5th Auxiliary
Optional Equipment

Handheld Console
General Description of Functions
Keyboard
Description of Key Functions
Connecting the Auxiliary Circuit (PAT)
Connecting the Power Circuit (PAT)
Auxiliary/Power Circuit Key
Programming the Traction Power Amplifier (PAT)
Adjustment Table – Traction Power Amplifier
Connection of Electric Circuit (PAI)
Programming the Pump Power Amplifier (PAI)
Adjustment Table – Pump Power Amplifier
Programming Parameters
Traction Power Amplifier
Pump Power Amplifier
Steering Potentiometer Data Acquisition
Secondary Settings
Traction Power Amplifier
Pump Power Amplifier

Appendix
Lubrication Specification Chart
Thread Adhesives, Sealants, and Lubricants
RTW Torque/Pressure Specifications
Torque Chart – Standard (Ferrous)
Torque Chart – Metric (Ferrous)
Torque Chart – Standard (Brass)
Decimal Equivalent Chart
Standard/Metric Conversions
Electrical Schematics
Hydraulic Schematics