Package Include
Hyundai Motor Grader HG190, HG220 Engine Operation and Maintenance Manual (C Series Engines)
Language
English
File Format
PDF
Total Number of pages
167
Compatible
All windows and mac systems
Additional Requirement
User needs to Install PDF Reader Software
Shipping Policy
Download link by high speed web server Total Download size 4 mb
Compatible Model :
C Series Engines (Related with Hyundai Motor Grader HG190, HG220)
This manual contains information for the correct operation and maintenance of your Cummins
engine. It also includes important safety information, engine and systems specifications,
troubleshooting guidelines, and listings of Cummins Authorized Repair Locations and component
manufacturers.
Contents of this pdf service manual
Section 1‐lntroduction
To The Owner and Operator
About the Manual
How to Use the Manual
Symbols
Illustrations
General Safety Instructions
Definition of Terms
Section 2‐Engine and Component Identification
Engine Identification
Engine Dataplate
Cummins Engine Nomenclature
Injection Pump Dataplate
General Specifications
ELECTRICAL SYSTEM
Engine Diagrams
Section 3‐Operating Instructions
General Information
Cold Weather Operation
Cold Weather Starting
Using Starting Fluid With Mechanical or Electrical Metering Equipment
Starting Procedure‐After Extended Shutdown or Oil Change
Operating the Engine
Engine Operating Range
Engine Shut‐down
Section 4‐Maintenance Guidelines
General Information
Tool Requirements
Maintenance Schedule
Maintenance Record From
Section 5‐Daily Maintenance Procedures
General Information
Fuel‐Water Separator
Oil Level
Coolant Level
Drive Belt
Cooling Fan
Section 6‐Maintenance Procedures at 10,000 Kilometers [6,000 Miles], 250 Hours or 3 Months
General Information
Lubricating Oil and Filter
Air Intake System
Inspection
Charge Air Cooler
Cleaning
Air Cleaner Restriction
Section 7‐Maintenance Procedures at 19,000 Kilometers [12,000 Miles], 500 Hours or 6 Months
General Information
Fuel Filter
Fuel System
High Pressure Lines (Rotary and‐ In‐line Pumps)
Antifreeze Concentration
Section 7‐Maintenance Procedures at 38,000 Kilometers [24,000 Mi.], 1000 Hours or 1 Year
General Information
Valves
Adjustment
Four Cylinder Engine Adjustment
Six‐Cylinder Engine Adjustment
Drive Belt Tension
Drive Belt Inspection
Section8‐Maintenance Procedures at 77,000 Kilometers [48,000 Mi.], 2000 Hours or 2 Year
General Information
Cooling System Maintenance
Coolant draining
Cooling System Flushing
Coolant System Filling
Vibration Damper (Rubber)
Section 9‐System Diagrams
General Information
Fuel System
Hydraulic Cold Start Injection Advance (Rotary Automotive Pumps Only)
Lubricating Oil System
Lubricating for the Turbocharger
Lubricating for the Power Components
Lubricating for the Overhead
Coolant System
Air System
Air System‐Intake Air
Air System‐Exhaust Air
Section 10‐Troubleshooting
Troubleshooting Procedures and Techniques
Troubleshooting Symptoms
Engine Will Nqt Crank or Cranks Slowly
Engine Hard to Start or Will Not Start (Exhaust Smoke Present)
Engine Cranks But Will Not Start (No Smoke From Exhaust)
Engine Starts But will Not Keep Running
Engine Will Not Shut Off
Rough Idle, Warm Engine
Engine Surges at Idle
Lubricating Oil Pressure Low
Lubricating Oil Pressure Low (Continued)
Lubricating Oil Pressure Too High
Lubricating Oil Loss
Coolant Temperature Above Normal
Coolant Temperature Above Normal (Continued)
Coolant Loss
Coolant Temperature Below Normal
Coolant Contaminated
Lubricating Oil Contaminated
Fuel or Oil Leaking from Exhaust Manifold
Exhaust Smoke Excessive Under Load
Engine Will Not Reach Rated Speed When Loaded
Power Output Low
Power Output Low (Continued)
Engine Misfiring
Fuel
Fuel Consumption Excessive
Vibration Excessive
Engine Noises Excessive
Alternator Not Charging or Insufficient Charging
White Smoke Excessive During Cold Start
Section 11‐Adjustment, Replacement and Repair
Repair Tools Required
Cooling System Repair Summary
Cooling System Repair
Drive Belt‐Replacement
Belt Tensioner‐Replacement
Fan Pulley‐Replacement
Water Pump‐Replacement
Thermostat‐Replacement
Fuel System Repair Summary
Fuel System Components‐Cleaning
Low Pressure Fuel Line‐Replacement
Fuel Filter Head Adapter‐Replacement
Lift Pump‐Replacement Preparatory Steps:
High Pressure Fuel Lines‐Replacement Preparatory Steps:
Fuel Drain Manifold‐Replacement
Injection Pump Supply Line‐Replacement
Injectors‐Replacement Preparatory Steps:
Fuel Shut Off Solenoid‐Replacement
KDB Temperature Switch Replacement
Fuel Pump‐Replacement
Fuel System Repair‐In‐Line Pump
Fuel system Components‐£leaning
Low Pressure Fuel Line‐Replacement
Fuel Filter Head Adapter‐Replacement
High Pressure Fuel Lines‐Replacement
Fuel Drain Manifold‐Replacement
Injectors-Replacement
Injector Bore Brush
Fuel Shutoff Solenoid‐Replacement Preparatory Steps:
injection Pump‐Replacement
Injection Pump‐Idle Speed Adjustment
RQVK Governor
Air System Repair Summary
Air Crossover Tube‐Replacement
Jacket‐Water Aftercooler and Gasket‐ Replacement
Charge Air Cooler‐Leak Check
Turbocharger‐Replacement
Exhaust Manifold and Gaskets ‐Replacement
Lubricating System Repair
Oil Pressure Regulator, Valve and Spring Replacement.
Oil Cooler Element and Gasket‐Replacement Preparatory Steps:
Electrical System Repair
Starting Motor‐
Alternator‐Replacement
Section 12‐Specifications and Torque Values
Repair Procedures
Repair Tools Required
Cooling System Repair Summary
Drive Belt
Replacement
Belt Tensioner
Replacement
Fan Pulley
Replacement
Water Pump
Replacement
Coolant Thermostat
Replacement
Fuel System Repair Summary
Fuel System Components
Cleaning
Low Pressure Fuel Line
Replacement
Fuel Filter Head Adapter
Replacement
Fuel Transfer pump
Replacement
High Pressure Fuel Lines
Replacement
Venting
Fuel Drain Manifold
Replacement
Injectors
Replacement
Fuel Shutoff Solenoid
Replacement
RSV Governor fuel Shutoff Solenoid
RQVK Governor Fuel Shutoff Solenoid
Fuel Injection Pump
Replacement
Injection Pump‐Idle Speed Adjustment
RSV Governor
RQV and RQVK Governor
Air System Repair Summary
Intake Air Piping
Replacement
Intake Manifold Cover and Gasket
Replacement
Aftercooler and Gasket
Replacement
Charge Air Cooler
Intake Manifold Pressure‐Check
Intake Manifold Temperature‐Checking
Leak Check
Turbocharger
Replacement
Exhaust Manifold and Gaskets
Replacement
Lubricating Oil System Repair Summary
Lubricating Oil Pressure Regulator, Valve and Spring
Replacement
Lubricating Oil Thermostat
Replacement
Lubricating Oil Cooler Element and Gasket
Replacement
Electrical System Repair Summary
Starting Motor
Replacement
Alternator
Replacement
Section 13 ‐Specifications and Torque Values
General Specifications
ELECTRICAL SYSTEM
Fuel Recommendations/Specifications
Engine Lubricating Oil Recommendations
Lubricating Oil Viscosity Recommendations
Arctic Operation
Coolant Recommendations
Antifreeze
Supplemental Coolant Additives
Coolant Test Kits 143
DCA4 Unit Maintenance Guide
Filter Selection
Lubricating Oil Filter
Fuel Filters
Engine Component Torque Values
Lubricants and Sealants‐Engine Assembly
Capscrew Markings and Torque Values
Capscrew Markings and Torque Values‐Metric
