Package Include
Clark Forklift GEX 20/25/30s/30/32 Service Repair Manual

Language
English

Format
PDF

Total Number of pages
495

Publication Number
SM 765 (December 2014)

Compatible
All windows and mac systems

Additional Requirement
User needs to Install PDF Reader Software

Shipping Policy
Download link by high speed web server Total Download size 19 mb

With This Original Factory Service Repair Manual The Technician can Find and Solve any problems encountered in the operation of your Clark Forklift Models of :

Compatible Models :

Clark Forklift GEX 20
Clark Forklift GEX 25
Clark Forklift GEX 30s
Clark Forklift GEX 30
Clark Forklift GEX 32

Rated Capacity : 2000-3000kg

(Part No. 8051045)

This is Original factory pdf manual and This pdf Service Repair Manual very clear and it is 100% printable version, contains with high quality images and diagrams,
This is True Electronic pdf copy, not scanned version

The Clark Forklift GEX 20/25/30s/30/32 Service Repair Manual is an essential resource for maintaining and repairing your forklift efficiently. This comprehensive guide provides detailed instructions, diagrams, and troubleshooting tips to ensure optimal performance and longevity of your equipment. With easy-to-follow steps and expert insights, you can confidently tackle repairs and minimize downtime, ultimately saving time and money. Invest in this manual to enhance your operational efficiency and keep your Clark Forklift running smoothly

Contents of this pdf service manual

SAFE MAINTENANCE
Safety
Lifting, Jacking, and Blocking
Towing

PERIODIC SERVICE
Maintenance Schedule
Planned Maintenance
The PM Inspection Form

BATTERY
Battery Service

WIRING, SWITCHES, AND INSTRUMENTS
Schematic Electric Circuit Diagrams
General Electrical Service Tips
Wiring and Cables
Switches and Sensors
Instrument Panel

ELECTRIC MOTORS
Motor Specifications And Descriptions
Drive Motors Overhaul
Pump Motor Overhaul

ELECTRICAL CONTACTORS
Contactors Specifications and Overhaul

MOTOR CONTROLS
Description
Control Programming
Control troubleshooting

GEX Factory Control Settings

DRIVE AXLE
Specification and description of drive axle
Troubleshooting of wheel drive axle
General operation of drive axle
Disassembly and Reassembly of drive axle
Disassembly and Reassembly of axle end
Adjustment

WHEELS AND TIRES
Wheels & Tires Specifications and Description
Pneumatic Wheels and Tires

BRAKE SYSTEM
Brake System Specifications and Descriptions
Service Brake Troubleshooting
Brake Pedal Linkage & Adjustments
Brake Bleeding
Pedal and Master Cylinder Service

STEERING COLUMN AND GEAR
Steering System Specifications and Description
Steering System Troubleshooting
Steering Column Removal and Installation
Steering System Relief Pressure Check and
Adjustment
Steering Gear Overhaul

STEERING AXLE
Steering Axle Specifications and Description
Steering Wheel Bearing Maintenance and Adjustment
Steering Axle Removal and Installation
Steering Axle Overhaul
Steering Cylinder Removal and Installation
Steering Cylinder Overhaul
Pivot-Turn Steering Axle Maintenance

HYDRAULIC SUMP, FILTERS, AND PUMP
Main Hydraulic Sump, Filters, and Pump Specifications and Description
Main Hydraulic Pump Troubleshooting
Main Hydraulic Removal and Installation

HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
Hydraulic Control Valve/Lift Circuit Specifications and Description
Hydraulic Schematic
Hydraulic System Troubleshooting
Hydraulic System Pressure Checks and Adjustments
Hydraulic Control Valve Removal and Replacement

TILT CYLINDERS
Tilt Cylinder Specifications and Description
Tilt Cylinder Checks and Adjustments
Tilt Cylinder Removal and Replacement
Tilt Cylinder Overhaul

UPRIGHTS
Upright Specifications and Description
Troubleshooting
Inspection
Carriage and Upright Roller Clearance Checks and Shim Adjustments
Cylinder Removal, Shimming, Overhaul and Replacement
Upright Chain Inspection, Adjustment, and Replacement
Fork and Carriage Removal and Replacement
Upright Removal and Replacement

COUNTERWEIGHT AND CHASSIS
Counterweight Specifications and Description
Counterweight Removal and Installation
Overhead Guard Removal and Installation
Floor Plate, Seat, and Seat Deck Removal and Installation

SPECIFICATIONS
Nameplate and Decals
General Specifications
Hydraulic Fitting Tightening Procedure