Product Code BYS 0001Â [ After payment, this Code helps to receive correct download password to your Account Dashboard ]
Package Include
Bucyrus 495HR Mining Shovel Operator’s Manual
Language
English
Format
PDF
Total Number of pages
1-102
Publication Number
10404 (April 2006)
Compatible
All windows and mac systems
Additional Requirement
User needs to Install PDF Reader Software
Shipping Policy
Download link by high speed web server Total Download size 8 mb
With This Operator’s Manual provide full instruction on how to begin using the machine and its controls of your Bucyrus Mining Shovel Models of :
Bucyrus 495HR Mining Shovel [S.N 141185]
Contents of this PDF Manual
GENERAL INFORMATION
SAFETY
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT
BALLAST BOX SUPPORT
SWINGING RESTRAINT
SAFETY PRECAUTIONS
FIRE PREVENTION
WARNING SIGNS AND DECALS
Stored Energy Decals
MACHINE OVERVIEW
Truck Frame and Crawlers
CRAWLERS
Right Crawler Assembly (Left Opposite)
TRUCK FRAME
SWING RACK
Swing Rack and Roller Circle
ROLLER CIRCLE
Roller Circle Assembly
PROPEL MACHINERY
COLLECTOR RINGS
ROTATING DECK
Deck Plan
REVOLVING FRAME
CENTER PINTLE
DECK EXTENSIONS
Deck Extensions and Ballast Box
BALLAST BOX
MACHINERY HOUSE
BOARDING STAIRS
A-FRAME
A- Frame and Front End Support Components
HOIST MACHINERY
Hoist Machinery – Plan View
SWING MACHINERY
Swing Machinery Components
CROWD MACHINERY
Crowd Machinery Components
OPERATOR’S CAB
COMPRESSED AIR SYSTEM
AUTOMATIC LUBRICATION SYSTEM
Lubrication Room
FRONT END EQUIPMENT
SUSPENSION STRANDS
BOOM
Boom Assembly
RUNNING ROPES
Ropes – General Arrangement
SADDLE BLOCK
DIPPER HANDLE
DIPPER
Dipper Assembly
PADLOCK
DIPPER TRIP
Dipper Trip – General Arrangement
OPERATION NEAR ELECTRICAL LINES.
Operator’s Cab
OPERATOR’S CONTROLS
PRIMARY OPERATING CONTROLS
CONTROLS ON THE LEFT CONSOLE
LEFT MASTER SWITCH
DIPPER TRIP
SIGNAL HORN
Left Control Console
START PUSHBUTTON
PLC POWER ON
DRIVE CABINET TEMPERATURE
INCOMPLETE SEQUENCE
SYSTEM READY
PHASE SEQUENCE
AUXILIARY GROUND FAULT
HOIST BRAKE
CROWD BRAKE
SWING BRAKE
PROPEL BRAKE
HVAC UNIT SELECTOR
TEMPERATURE
HVAC SYSTEM CONTROL
HVAC FAN SPEED
AUXILIARY HEATER
CONTROLS ON THE RIGHT CONSOLE
RIGHT MASTER SWITCH
Right Control Console
EMERGENCY STOP PUSHBUTTON
WINDSHIELD WIPER SWITCHES
CONTROL STOP PUSHBUTTON
CONTROL RESET PUSHBUTTON
AIR COMPRESSOR
DIG/PROPEL TRANSFER SWITCH
HEATED MIRRORS
MAIN POWER OFF PUSHBUTTON
MAN ON GROUND
EARTH CONTINUITY LOCKOUT PUSHBUTTON
SEAT POSITION
RADIO/CASSETTE/CD
OPERATOR’S DISPLAY
DISPLAY AREA AND INDICATORS
DISPLAY SCREENS
Title Screen
Main Menu
Main Menu – Info
Active Alarm
New Alarm
Alarms Help
Rope Reeving/Pintle Tightening
Rope Reeving/Pintle Tightening Help
Calibration Help
Fault Counters/Operating Hours
PLC Menu Screen
Typical Bearing Temperature Screen
Operator’s Screen
BRAKE INDICATORS
TIME/DATE WINDOW
CONTROL STATUS INDICATORS
LIMIT SLOWDOWN INDICATORS
DIG/PROPEL INDICATOR
INFORMATIONAL ICONS
DELAYED SHUTDOWN INDICATOR
ACTIVE ALARMS INDICATOR
AIR PRESSURE
LUBRICATION CONTROL PANEL
FIRE SUPPRESSION SYSTEM
CABLE REEL OPERATION
PRE-START CHECKS
WALK-AROUND GROUND LEVEL INSPECTION
ON-BOARD INSPECTION
START-UP, OPERATION AND SHUTDOWN
MACHINE START-UP
RESTARTING AFTER AN ELECTRICAL FAULT
MACHINE OPERATION
MACHINERY MOTIONS
HOIST MOTION
CROWD MOTION
PROPEL MOTION
Propel – Straight Forward/Reverse
SWING MOTION
PROPER SWING MOTION
STEERING
COUNTER-ROTATION TURNS
POSITIONING THE MACHINE
BACK-UP METHOD
DRIVE-BY METHOD
START OF THE DIG CYCLE
Force the Dipper Lip into the Bank
Variations on Dipper Penetration
Dig with the Dipper Beneath the Boom Point
ENGAGING THE BANK
SLOPE LIMITATIONS
Slope vs. Degrees
Rollover and Operation Limits
EXCAVATED MATERIAL
OPERATION CHECKS
OPERATING HINTS
STOPPING THE MACHINE
SHUTDOWN
TYPICAL MACHINE SPECIFICATIONS
COMPONENT WEIGHTS
