Package Include
Hino J05D-TI, J05E-TI, J08E-TI, A09C, P11C Engines Workshop Repair Manual
Language
English
Format
PDF
Total Number of pages
1-723
Compatible
All windows and mac systems
Additional Requirement
User needs to Install PDF Reader Software
Shipping Policy
Download link by high speed web server Total Download size 20 mb
This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles.
Applicable for : FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, SG8J, FT8J, GT8J series,
Equipped with : J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine
CONTENTS OF THIS PDF MANUAL
GENERAL INTRODUCTION
WARNING
HOW TO USE THIS MANUAL
PRECAUTIONS FOR WORK
TIGHTENING OF BOLTS
AND NUTS FOR ENGINE
TIGHTENING OF BOLTS
AND NUTS FOR CHASSIS
TIGHTENING OF FLARE NUTS AND HOSES
SEALANT ON THE TAPERED SCREW
FOR PIPING
NYLON TUBE
ASSEMBLY OF JOINT/GASKET
FOR PIPING
HANDLING OF LIQUID GASKET
TROUBLESHOOTING USING
THE TROUBLE LIST
TROUBLESHOOTING USING
A DIAGNOSIS MONITOR
DIAGNOSIS USING THE PC
(PERSONAL COMPUTER)
DIAGNOSIS TOOL WITH INTERFACE
CHASSIS SERIAL NUMBER, VEHICLE
IDENTIFICATION NUMBER
AND ENGINE SERIAL NUMBER
RECOMMENDED LUBRICANTS
CLUTCH MAIN UNIT
CLUTCH ASSEMBLY
DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
SPECIAL TOOL
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
CLUTCH CONTROL
CLUTCH CONTROL UNIT
DATA AND SPECIFICATIONS
DESCRIPTION
SPECIAL TOOL
INSPECTION AND ADJUSTMENT
CLUTCH PEDAL AND RELEASE UNIT
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
CLUTCH MASTER CYLINDER
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
CLUTCH BOOSTER
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
TRANSMISSION MAIN UNIT
TRANSMISSION ASSEMBLY
DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
SPECIAL TOOL
PROPOSAL TOOL
(TRANSMISSION CASE ASSEMBLY)
DISMOUNTING AND MOUNTING
GEAR SHIFT HOUSING
COMPONENT LOCATOR
OVERHAUL
CASE AND MAIN UNIT
COMPONENT LOCATOR
TRANSMISSION CASE ASSEMBLY
OVERHAUL
INSPECTION AND REPAIR
INPUT SHAFT ASSEMBLY
OVERHAUL
INSPECTION AND REPAIR
OUTPUT SHAFT ASSEMBLY
OVERHAUL
INSPECTION AND REPAIR
COUNTER SHAFT ASSEMBLY
OVERHAUL
INSPECTION AND REPAIR
TRANSFER MAIN UNIT
TRANSFER ASSEMBLY
DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
PROPOSAL TOOL
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
AUTOMATIC TRANSMISSION
ASSEMBLY
TROUBLESHOOTING
SPECIAL TOOL
DISMOUNTING AND MOUNTING
P.T.O. (POWER TAKE-OFF)
POWER TAKE-OFF ASSEMBLY
DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
POWER TAKE-OFF UNIT
COMPOMENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
TRANSMISSION / TRANSFER CONTROL
TRANSMISSION CONTROL UNIT
TROUBLESHOOTING
TRANSMISSION CONTROL LINKAGE
COMPONENT LOCATOR
DISMOUNTING AND MOUNTING
ADJUSTMENT
POWER SHIFT
(TRANSMISSION SERIES:
LX06S, LJ06S)
DESCRIPTION
PROPOSAL TOOL
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
POWER SHIFT
(TRANSMISSION SERIES:
MF06S, HK06S)
DESCRIPTION
SPECIAL TOOL
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
TRANSFER SHIFT CONTROL
(TRANSFER SERIES: MA12C)
DIAGRAM
TROUBLESHOOTING
PROPELLER SHAFT
PROPELLER SHAFT ASSEMBLY
DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
SPECIAL TOOL
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
DIFFERENTIAL EQUIPMENT
LOCKING TYPE DIFFERENTIAL GEAR (NO SPIN)
DATA AND SPECIFICATIONS
DESCRIPTION
PROPOSAL TOOL
INSPECTION
TROUBLESHOOTING
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
DIFFERENTIAL CARRIER
DIFFERENTIAL CARRIER (SH13)
DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
SPECIAL TOOL
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
HOW TO USE THIS MANUAL
1. REPAIR WORK
(1) The repair work is roughly classified into the three processes: “diagnosis”, “mounting/dismounting, replacement,
assembly/disassembly and inspection/adjustment work” and “final inspection”.
(2) This manual describes the first process “diagnosis” and the second process “mounting/dismounting, replacement,
assembly/disassembly and inspection/adjustment work”. Description on the third process “final inspection” is omitted.
(3) While this manual does not describe the following element work, the work is to be performed in practical cases:
a. Jack work and lift work
b. Cleaning of removed parts as required
c. Visual inspection
2. TROUBLESHOOTING IN THIS MANUAL
(1) This manual describes the following steps 2 and 3.
(1) Interview “Step 1” Thoroughly listen to the conditions and environment for the trouble and confirm the fact.
(2) Pre-inspection
(3) Replication method “Step 2”
Perform diagnostic inspection, checkup of the symptom, function
inspection and basic inspection to confirm the trouble. If the trouble hardly recurs, use the replication method.
(4) Troubleshooting by diagnosis code
(5) Troubleshooting by trouble “Step 3”
Classify the inspection results obtained in step 2 to systematically
perform inspection accordance with the troubleshooting procedure by diagnosis code or trouble.
(6) Checkup test “Step 4”
Check for the trouble after the trouble is removed. In case the
trouble is hardly replicated, conduct a checkup test under the conditions and environment for the trouble
3. Pre-inspection
• Execute the following steps to perform pre-inspection.
Diagnostic inspection diagnosis code erasure trouble check (If the trouble does not recur,
use the replication method.) Diagnosis code re-check
• Assume the faulty system before the replication test. Connect a tester and determine a probable cause of trouble together with checkup of the trouble. For a probable cause of trouble, refer
to the troubleshooting chart.
• In case the trouble is momentary or in case an error code is displayed but no special trouble
takes place, execute related troubleshooting procedures while using the replication method.
• Trouble checkup
In case the trouble recurs, follow steps 2, 3 and 4 in this order.
Otherwise, use the replication method, that is, reproduce the external conditions, and inspect
each wire harness and connector parts.
