Product Code BMG 0016 [ After payment, this Code Helps to receive correct download password to your Account Dashboard ]
Package Include
Bomag BW 211 D-4 , BW 213 D-4 , BW 214 D-4 and PD-4 Service Repair Manual
Language
English
Format
PDF
Total Number of pages
1-1386
Publication Number
008 911 49 (06/2012)
Compatible
All windows and mac systems
Additional Requirement
User needs to Install PDF Reader Software
Shipping Policy
Download link by high speed web server Total Download size 128 mb
With This Original Factory Service Repair Manual The Technician can Find and Solve any problems encountered in the operation of your Bomag Road Roller Models of :
BW 211 D-4 / PD-4 [S/N 101 583 09 ….> S/N 101 583 10 ….>]
BW 213 D-4 / PD-4 [S/N 101 583 08 ….> S/N 101 583 13 ….>]
BW 214 D-4 [S/N 101 583 42 ….> S/N 101 584 15 ….>]
This Service Manual very clear, This is True Electronic pdf copy, not scanned version, contains high quality images and it is 100% printable version
Contents of this pdf manual
General
Introduction
Safety regulations
General repair instructions
Tightening torques
Technical data
Maintenance
General notes on maintenance
Fuels and lubricants
Table of fuels and lubricants
Running-in instructions
Caddy wiring diagrams
Understanding circuit diagrams
Circuit symbols in the circuit diagram
Identification of switch blocks in the Caddy wiring diagram
Designation of components in the wiring diagram
Terminal designations in wiring diagram
Plan wiring diagrams
Understanding wiring diagrams
Circuit symbols in the circuit diagram
Identification of switch blocks in the wiring diagram
Designation of components in the wiring diagram
Terminal designations in wiring diagram
Electrics
Battery ground and analog ground
Current and voltage
Pulse Width Modulation (PWM)
Resistance
Series / parallel connection
Ohm’s law
Electrical energy
Formula diagram
Metrology
Diodes, relays, fuses
Telemecanique switch
Plug connectors
Magnetic coil plug
Deutsch plug, series DT and DTM
Plugs and terminals in spring clamping technology
Acceleration transducer
Proximity switches
Level sensor in diesel tank (R03)
Differential pressure switch for hydraulic oil filter, B21
Oil pressure switch, B06
Air filter vacuum switch, B03
Sensor, water in fuel filter, B124
Charge control light (H08), operating hour meter (P00)
Float switch, coolant tank, B55
Coolant temperature switch, B30
Disassembling and assembling the coolant temperature switch
Boost fuel solenoid valve 125
Engine solenoid to shit down the engine, Y13
Electric throttle control
Fuel preheating, R79
Heating flange on engine, R19
Checking the heating flange control
Engine monitoring
Batteries
Battery service
Main battery fuse
Starting with jump wires
Generator 145
Replacing the voltage regulator
Electric starter 156
Disassembling and assembling the starter
Overview of electric components
Operator’s stand, old design
Operator’s stand, new design
Cabin 182
Fuses, old design
Fuses, new design
Electronic control units
Checking the voltage supply for the control unit
Diagnostics concept
Electronic modules
BEM, BOMAG Evib-meter
Electrics module A68
Electric module K04
Electric module A72, old design
Electric module A108
Speedometer Module
Speedometer module
dust protection / 582 502 16 gasket
Assembling the dust protection
Hydraulics
Hydraulic circuit
Connection overview
Travel pump
Vibration pump 42R
Axial piston swash plate principle / pump
Troubleshooting axial piston pumps
Travel motor 51 C/D
Trouble shooting, variable displacement axial piston motor 316
Drum drive motor MSE 02 318
Vibration motor A10FM 45 321
Axial piston swash plate principle / motor 322
External gear pumps 324
Travel circuit 326
Stopping the machine, operating the parking brake 330
Towing in case of an engine failure 330
Adjust the parking brake 332
Vibration circuit 333
Steering circuit 338
Check the hydraulic oil level 344
Changing hydraulic oil and breather filter
Changing the hydraulic oil filter
Changing the bypass filter
Tests and adjustments
Special tools, tests and adjustments
Checking the rotation speeds
Checking / adjusting the neutral positions of the travel pump
Pressure tests in the travel circuit
Checking / adjusting the vibrator shaft speeds
Pressure measurements in the vibration circuit
Check the leakage rate of the vibration motor
Pressure test in steering circuit
Flushing and bleeding
Special tools for flushing
Flushing – general
Flushing schematic travel circuit (distribution travel pump)
Flushing the travel circuit (travel pump distribution)
Flushing schematic travel circuit (distribution axle motor)
Flushing the travel circuit (axle motor distribution)
Flushing schematic for vibration drive
Flushing the vibration circuit
Bleeding the travel circuit
Bleeding the vibration circuit
Engine
Diesel engine
Fuel filter and check valve
Check, clean the water separator
Change the fuel pre-filter cartridge
Change the fuel filter cartridge
Changing engine oil and oil filter cartridges
Removing and installing the thermostat
Checking the thermostat in disassembled state
Change the coolant
Checking the anti-freeze concentration
Checking / replacing the ribbed V-belt
Combustion air filter service
Crankcase – disassembling and assembling the ventilation valve
Adjusting the valve clearance
Adjusting the control piston play
Checking the compression
Engine 429
Special tools, Deutz engine (TCD 2013 2V)
Air conditioning system
Physical basics
Refrigerant R134a
Compressor oil / refrigeration oil
Working principle of the air conditioning system
Monitoring devices
Description of components
Measuring the compressor oil level
Checking the magnetic clutch
Inspection and maintenance work
Checking, replacing the refrigerant compressor V-belt
Air conditioning service (old design)
Service the air conditioning
Drying and evacuation
Emptying in case of repair
Leak test
Filling instructions
Trouble shooting in refrigerant circuit, basic principles
Trouble shooting, refrigerant circuit diagram
Trouble shooting procedure
Steam table for R134a
Cabin assembly
Preparations
Cabin assembly
Final function tests and checks
Replacing the cab window panes
Assembly of window panes
Special tools, cabin windows
Auxiliary materials
Removing and installing the window pane
Drum
Special tools, drum, single drum rollers
Repair overview for drum
Removing and installing the drum
Repairing the drum
Dismantling, assembling the change-over weights
Changing the rubber buffers and adjusting the pretension
Oscillating articulated joint
Special tools, oscillating articulated joint (BW177 to BW 216)
Repair overview oscillating articulated joint
Removing and installing the oscillating articulated joint
Dismantling the oscillating articulated joint
Assembling the oscillating articulated joint
Suppliers documentation
Travel pump
Vibration pump
Drum drive
Vibration motor
Axle drive motor
Steering valve
Axle
Circuit diagrams
Hydraulic diagrams
Wiring diagrams
